{"id":6743,"date":"2026-06-26T05:59:20","date_gmt":"2026-06-26T05:59:20","guid":{"rendered":"https:\/\/www.sancofd.com\/"},"modified":"2026-06-26T06:07:10","modified_gmt":"2026-06-26T06:07:10","slug":"mexico-installation-case-three-axial-conformal-coating-machine-uv-curing-oven-successfully-deployed","status":"publish","type":"post","link":"https:\/\/www.sancofd.com\/es\/mexico-installation-case-three-axial-conformal-coating-machine-uv-curing-oven-successfully-deployed\/","title":{"rendered":"Mexico Installation Case: Three-Axial Conformal Coating Machine & UV Curing Oven Successfully Deployed"},"content":{"rendered":"

For electronics manufacturers in Brazil’s growing industrial and consumer electronics sector, upgrading from manual coating to automated conformal coating is a critical step \u2014 improving coverage consistency, reducing material waste, and meeting the quality requirements of export customers. This case documents the installation of Sanco’s Three-Axis Conformal Coating Machine<\/strong> at an electronics manufacturer in Brazil, forming a complete inline coating and curing solution.<\/p>\n

\"Sanco<\/p>\n

Customer Background<\/h2>\n\n\n\n\n\n\n\n\n
Art\u00edculo<\/th>\nDetalles<\/th>\n<\/tr>\n<\/thead>\n
Location<\/td>\nBrazil<\/td>\n<\/tr>\n
Industria<\/td>\nElectronics manufacturing \u2014 industrial control boards and consumer electronics PCB assembly<\/td>\n<\/tr>\n
Equipment Selected<\/td>\nThree-Axis Conformal Coating Machine + UV Curing Oven<\/td>\n<\/tr>\n
Goal<\/td>\nReplace manual coating process with automated selective coating; improve coverage consistency and reduce material waste across multiple board types<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Equipment Selected: Three-Axis Conformal Coating Machine<\/h2>\n

The customer had been running a manual spray coating process that produced inconsistent coverage thickness and required extensive masking labor. After evaluating options, they selected Sanco’s three-axis conformal coating machine for its programmable selective coating capability, multi-valve compatibility, and straightforward software that their team could learn quickly. The equipment was supplied as part of a complete coating line alongside a UV curing oven for inline curing of UV-formulated coating materials.<\/p>\n

\"Sanco<\/p>\n

Key Features of the Three-Axis Coating Machine<\/h2>\n

Motion & Coating Control System<\/h3>\n\n\n\n\n\n\n\n\n
Feature<\/th>\nBenefit<\/th>\n<\/tr>\n<\/thead>\n
Three-axis (X\/Y\/Z) servo-driven motion system<\/td>\nPrecise path execution across complex board layouts \u2014 consistent results run to run without operator variation<\/td>\n<\/tr>\n
Programmable selective coating paths<\/td>\nDefine keep-out zones for connectors and sensitive components \u2014 eliminates masking tape labor entirely<\/td>\n<\/tr>\n
Multiple valve head options (spray, needle, film)<\/td>\nOne machine handles acrylic, silicone, polyurethane, and UV-cure coatings \u2014 flexible across product lines<\/td>\n<\/tr>\n
Adjustable flow rate and coating width<\/td>\nFine-tune coverage thickness per board specification \u2014 reduces material consumption vs. manual spray<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Software & Programming<\/h3>\n\n\n\n\n\n\n\n
Function<\/th>\nBenefit<\/th>\n<\/tr>\n<\/thead>\n
Offline programming via CAD\/Gerber import<\/td>\nNew board programs created without stopping the machine \u2014 zero production interruption during changeover setup<\/td>\n<\/tr>\n
Program storage and one-touch recall<\/td>\nSave programs for all board variants \u2014 operators switch products in seconds, no re-programming needed<\/td>\n<\/tr>\n
Real-time path simulation on screen<\/td>\nVerify coating route before first board runs \u2014 prevents coating defects and material waste during setup<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Mechanical & Maintenance Design<\/h3>\n\n\n\n\n\n\n\n
Module<\/th>\nFeature<\/th>\nBenefit<\/th>\n<\/tr>\n<\/thead>\n
Conveyor & Board Transport<\/td>\nAdjustable-width conveyor compatible with standard PCB carriers<\/td>\nHandles multiple board sizes without tooling changes \u2014 reduces changeover time between product runs<\/td>\n<\/tr>\n
Enclosed Coating Chamber<\/td>\nSealed working area with exhaust extraction port<\/td>\nSolvent vapor contained and vented \u2014 meets workshop safety requirements for coating operations<\/td>\n<\/tr>\n
Nozzle & Valve Access<\/td>\nTool-free nozzle removal for cleaning and replacement<\/td>\nRoutine maintenance completed quickly without extended downtime<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Curing Oven: Completing the Inline Coating Process<\/h2>\n

The customer integrated Sanco’s UV curing oven directly after the coating machine, enabling inline curing of their UV-formulated conformal coating. This replaced a separate batch oven step, reducing floor space usage and eliminating the work-in-progress queue between coating and curing. Sanco’s full curing oven range covers the complete spectrum of coating cure requirements:<\/p>\n\n\n\n\n\n\n\n\n
Curing Equipment<\/th>\nMain Application<\/th>\nCaracter\u00edsticas<\/th>\n<\/tr>\n<\/thead>\n
Horno de curado UV<\/a><\/td>\nUV conformal coating and UV adhesive curing<\/td>\nFast cure speed; inline conveyor integration; suitable for high-efficiency production<\/td>\n<\/tr>\n
Horno de curado LED UV<\/a><\/td>\nEnergy-saving UV curing for heat-sensitive assemblies<\/td>\nLow energy consumption, minimal heat output, long LED service life<\/td>\n<\/tr>\n
Horno de curado IR<\/a><\/td>\nHeating and drying of non-UV coating materials<\/td>\nUniform temperature distribution across board surface<\/td>\n<\/tr>\n
Horno de curado por viento caliente<\/a><\/td>\nDrying of acrylic and polyurethane conformal coatings<\/td>\nSuitable for continuous inline production with stable temperature control<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

On-Site Installation & After-Sales Support<\/h2>\n

Sanco’s engineering team provided full remote commissioning support for this Brazil installation, including machine configuration, valve calibration, coating path programming for the customer’s initial board range, and operator training conducted via video session. The handover included a full production trial run with coating coverage verification before sign-off.<\/p>\n

24\/7 Online Engineer Support:<\/strong> After every delivery, Sanco provides round-the-clock online engineering support. Our technical team is available 24 hours a day to assist with process questions, parameter adjustments, and troubleshooting \u2014 keeping your production line running with minimal downtime.<\/p>\n

For manufacturers looking to build or upgrade a complete conformal coating line, Sanco provides equipment across the full process \u2014 from conformal coating machines<\/a> y dispensing machines<\/a> to curing ovens<\/a> and peripheral automation. Contact our engineering team<\/a> to discuss your production requirements.<\/p>","protected":false},"excerpt":{"rendered":"

For electronics manufacturers in Brazil’s growing industrial and consumer electronics sector, upgrading from manual coating to automated conformal coating is a critical step \u2014 improving coverage consistency, reducing material waste, and meeting the quality requirements of export customers. This case documents the installation of Sanco’s Three-Axis Conformal Coating Machine at an electronics manufacturer in Brazil, […]<\/p>\n","protected":false},"author":1,"featured_media":6684,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[28,50,25,162,166,165,71,21,158,163,164,56],"class_list":["post-6743","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized","tag-conformal-coating","tag-conformal-coating-machine","tag-electronics-manufacturing","tag-industrial-electronics","tag-installation-case","tag-mexico","tag-pcb-assembly","tag-pcb-protection","tag-sanco-technology","tag-smt-assembly","tag-three-axial-coating-machine","tag-uv-curing-oven"],"_links":{"self":[{"href":"https:\/\/www.sancofd.com\/es\/wp-json\/wp\/v2\/posts\/6743","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.sancofd.com\/es\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.sancofd.com\/es\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.sancofd.com\/es\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.sancofd.com\/es\/wp-json\/wp\/v2\/comments?post=6743"}],"version-history":[{"count":1,"href":"https:\/\/www.sancofd.com\/es\/wp-json\/wp\/v2\/posts\/6743\/revisions"}],"predecessor-version":[{"id":6744,"href":"https:\/\/www.sancofd.com\/es\/wp-json\/wp\/v2\/posts\/6743\/revisions\/6744"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.sancofd.com\/es\/wp-json\/wp\/v2\/media\/6684"}],"wp:attachment":[{"href":"https:\/\/www.sancofd.com\/es\/wp-json\/wp\/v2\/media?parent=6743"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.sancofd.com\/es\/wp-json\/wp\/v2\/categories?post=6743"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.sancofd.com\/es\/wp-json\/wp\/v2\/tags?post=6743"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}