Thermal Pad Dispensing | SANCO<\/title>\n<link rel=\"preconnect\" href=\"https:\/\/fonts.googleapis.com\">\n<link href=\"https:\/\/fonts.googleapis.com\/css2?family=DM+Sans:wght@400;500;600;700&family=Barlow+Condensed:wght@600;700;800&display=swap\" rel=\"stylesheet\">\n<\/head>\n<body>\n\n\n\n<script type=\"application\/ld+json\">\n{\n \"@context\": \"https:\/\/schema.org\",\n \"@graph\": [\n {\n \"@type\": \"WebPage\",\n \"@id\": \"https:\/\/www.sancofd.com\/application\/new-energy\/thermal-pad-dispensing\/\",\n \"url\": \"https:\/\/www.sancofd.com\/application\/new-energy\/thermal-pad-dispensing\/\",\n \"name\": \"Thermal Pad Dispensing for New Energy Battery and Power Electronics | SANCO\",\n \"description\": \"SANCO dispensing machines deliver precision thermal gap filler dispensing for battery pack and power electronics thermal management, replacing pre-cut thermal pads with consistent, void-free liquid-dispensed thermal interfaces.\",\n \"inLanguage\": \"en\",\n \"isPartOf\": 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using SANCO dispensing equipment.\",\n \"step\": [\n {\n \"@type\": \"HowToStep\",\n \"position\": 1,\n \"name\": \"Component \/ Cold Plate Load & Vision Alignment\",\n \"text\": \"Battery cell array or power electronics component is loaded, and CCD vision locates the thermal contact area and cold plate mounting reference points.\"\n },\n {\n \"@type\": \"HowToStep\",\n \"position\": 2,\n \"name\": \"Thermal Gap Filler Pattern Dispensing\",\n \"text\": \"SANCO dispensing machine deposits liquid thermal gap filler material in a pattern optimised to spread fully across the thermal contact area upon mating, compensating for surface irregularities and gap variation.\"\n },\n {\n \"@type\": \"HowToStep\",\n \"position\": 3,\n \"name\": \"Cold Plate \/ Heat Sink Mating & Controlled Compression\",\n \"text\": \"The cold plate or heat sink is placed and mated under controlled compression, spreading the dispensed thermal gap filler into a uniform, void-free thermal contact layer.\"\n },\n {\n \"@type\": \"HowToStep\",\n \"position\": 4,\n \"name\": \"Cure (If Applicable)\",\n \"text\": \"Where a cure-in-place gap filler formulation is used, the material cures per specification to its final thermally conductive, mechanically stable state.\"\n },\n {\n \"@type\": \"HowToStep\",\n \"position\": 5,\n \"name\": \"Thermal Resistance & Gap Fill Verification\",\n \"text\": \"Sample units undergo thermal resistance measurement and gap fill coverage verification to confirm the application meets the thermal management specification.\"\n }\n]\n }\n ]\n}\n<\/script>\n\n\n<style>\n\/* \u2500\u2500 reset scoped to this widget only \u2500\u2500 *\/\n.sanco-app-wrap *{box-sizing:border-box;margin:0;padding:0}\n\n\/* \u2500\u2500 tokens \u2500\u2500 *\/\n.sanco-app-wrap{\n --navy:#0a1628;\n --blue:#2e7dd1;\n --blue-dk:#1c68b8;\n --g50:#f8fafc;\n --g100:#f1f5f9;\n --g200:#e2e8f0;\n --g400:#94a3b8;\n --g600:#475569;\n --radius-card:14px;\n font-family:'DM Sans',sans-serif;\n 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.sanco-app-intro-wrap{grid-template-columns:1fr;gap:32px}\n .sanco-app-intro-img img{height:260px}\n .sanco-app-hl-wrap{grid-template-columns:repeat(2,1fr)}\n .sanco-challenge-grid{grid-template-columns:repeat(2,1fr)}\n .sanco-process-steps{grid-template-columns:repeat(3,1fr)}\n .sanco-process-step::after{display:none}\n}\n@media(max-width:600px){\n .sanco-app-hero{height:auto;min-height:340px;padding:32px 0}\n .sanco-app-hero h1{font-size:30px}\n .sanco-app-hero-sub{font-size:15px}\n .sanco-app-hl-wrap,.sanco-challenge-grid,\n .sanco-process-steps{grid-template-columns:1fr}\n .sanco-app-intro-text h2,.sanco-app-sec-head h2{font-size:28px}\n .sanco-app-hero-inner,.sanco-app-bread,\n .sanco-app-intro-wrap,.sanco-app-hl-wrap,\n .sanco-app-challenges-wrap,.sanco-app-process-wrap,\n .sanco-app-materials-wrap,.sanco-app-faq-wrap{padding-left:16px;padding-right:16px}\n .sanco-challenge-card,.sanco-app-hl-card,.sanco-process-step{padding:20px 16px}\n}\n<\/style>\n\n\n<div class=\"sanco-app-wrap\">\n\n \n <section class=\"sanco-app-hero\" aria-label=\"New Energy application hero\">\n <div class=\"sanco-app-hero-bg\"><\/div>\n <div class=\"sanco-app-hero-overlay\"><\/div>\n <div class=\"sanco-app-hero-inner\">\n <span class=\"sanco-app-hero-label\">New Energy \u00b7 Applications<\/span>\n <h1>Thermal Pad Dispensing<\/h1>\n <p class=\"sanco-app-hero-sub\">Precision thermal gap filler dispensing for battery pack and power electronics thermal management \u2014 replacing pre-cut thermal pads with consistent, void-free liquid-dispensed thermal interfaces.<\/p>\n <\/div>\n <\/section>\n\n \n <nav class=\"sanco-app-bread\" aria-label=\"Breadcrumb\">\n <a href=\"https:\/\/www.sancofd.com\/\">Home<\/a>\n <span class=\"sep\" aria-hidden=\"true\">\u203a<\/span>\n <a href=\"https:\/\/www.sancofd.com\/application\/\">Applications<\/a>\n <span class=\"sep\" aria-hidden=\"true\">\u203a<\/span>\n <span>New Energy<\/span>\n <span class=\"sep\" aria-hidden=\"true\">\u203a<\/span>\n <span class=\"cur\">Thermal Pad Dispensing<\/span>\n <\/nav>\n\n \n <section class=\"sanco-app-intro\">\n <div class=\"sanco-app-intro-wrap\">\n <div class=\"sanco-app-intro-text\">\n <div class=\"sanco-app-eyebrow\">Industry Overview<\/div>\n <h2>Precision Liquid Thermal Gap Filler Dispensing Replacing Pre-Cut Pads<\/h2>\n <p>Battery packs and power electronics in EV and energy storage applications generate substantial heat that must be efficiently conducted to cold plates or heat sinks for reliable, long-service-life operation. While pre-cut thermal pads remain common, liquid-dispensed thermal gap fillers offer meaningful advantages at production scale: dispensed material automatically compensates for gap variation and surface irregularity across cell arrays or component surfaces, eliminates the material waste and inventory complexity of pre-cut pad SKUs for every gap thickness variant, and achieves more consistent, void-free thermal contact than a pre-formed pad that can trap air at its edges or fail to fully conform to surface irregularities.<\/p>\n <p>The dispensing challenge is achieving a gap filler pattern that spreads completely and evenly across often large-area thermal contact surfaces \u2014 a full cell array's underside, or a power module's baseplate \u2014 under mating pressure, without leaving voids that create thermal hot spots or dispensing excess material that adds unnecessary bond line thickness and cost. Dispensed volume must adapt to the actual gap dimension at each contact point, which can vary meaningfully across a large battery pack structure due to manufacturing tolerance stack-up.<\/p>\n <p>SANCO precision pattern dispensing systems, built on our <a href='https:\/\/www.sancofd.com\/desktop-visual\/' title='SANCO Desktop Visual Dispensing Machine'>desktop visual dispensing machine<\/a> platform, deliver the pattern optimization, volume control and high-throughput material handling required for thermal gap filler dispensing across battery pack and power electronics thermal management applications.<\/p>\n <\/div>\n <div class=\"sanco-app-intro-img\">\n <img loading=\"lazy\" decoding=\"async\"\n src=\"https:\/\/www.sancofd.com\/wp-content\/uploads\/2026\/04\/New-Energy.png\"\n alt=\"SANCO dispensing machine applying liquid thermal gap filler pattern to a battery pack cold plate assembly\"\n loading=\"lazy\"\n width=\"600\" height=\"420\"\n >\n <\/div>\n <\/div>\n <\/section>\n\n \n <section class=\"sanco-app-challenges\">\n <div class=\"sanco-app-challenges-wrap\">\n <div class=\"sanco-app-sec-head\">\n <span class=\"pill\">Manufacturing Challenges<\/span>\n <h2>Why New Energy Thermal Gap Filler Dispensing Requires Large-Area Precision<\/h2>\n <p>Battery pack and power electronics thermal interfaces span large contact areas with gap variation that liquid dispensing must accommodate more precisely than pre-cut pads.<\/p>\n <\/div>\n <div class=\"sanco-challenge-grid\">\n <div class=\"sanco-challenge-card\">\n <div class=\"cc-num\">01<\/div>\n <h4>Large-Area Complete Coverage Without Voids<\/h4>\n <p>Battery cell arrays and power module baseplates present considerably larger thermal contact areas than typical component-level TIM applications; dispensed pattern must spread completely across this large area under mating pressure without leaving voids that create thermal hot spots.<\/p>\n <\/div>\n\n <div class=\"sanco-challenge-card\">\n <div class=\"cc-num\">02<\/div>\n <h4>Gap Variation Compensation Across Large Assemblies<\/h4>\n <p>Manufacturing tolerance stack-up across a large battery pack or power module assembly means the actual thermal gap can vary meaningfully from point to point; dispensed volume must adapt to this variation to maintain consistent thermal contact everywhere.<\/p>\n <\/div>\n\n <div class=\"sanco-challenge-card\">\n <div class=\"cc-num\">03<\/div>\n <h4>High-Volume Material Throughput<\/h4>\n <p>Battery pack and power electronics production volumes require thermal gap filler dispensing at a material throughput considerably higher than typical component-level thermal interface applications.<\/p>\n <\/div>\n\n <div class=\"sanco-challenge-card\">\n <div class=\"cc-num\">04<\/div>\n <h4>Bond Line Thickness Optimization at Scale<\/h4>\n <p>Thermal resistance increases with bond line thickness; across a large-area interface, dispensed volume must be optimized to achieve minimum reliable bond line thickness consistently across the full contact area, not just at a single point.<\/p>\n <\/div>\n\n <div class=\"sanco-challenge-card\">\n <div class=\"cc-num\">05<\/div>\n <h4>Material Cost Optimization at Production Volume<\/h4>\n <p>Thermal gap filler materials represent a meaningful cost component at battery pack production volume; dispensing precision that avoids over-application directly supports cost control without compromising thermal performance.<\/p>\n <\/div>\n\n <div class=\"sanco-challenge-card\">\n <div class=\"cc-num\">06<\/div>\n <h4>Vibration and Thermal Cycling Durability<\/h4>\n <p>Battery packs and power electronics in vehicle and mobile applications experience sustained vibration and thermal cycling from charge\/discharge or power switching cycles; the dispensed gap filler must maintain thermal contact under this combined stress.<\/p>\n <\/div>\n <\/div>\n <\/div>\n <\/section>\n\n \n <section class=\"sanco-app-hl\">\n <div style=\"max-width:1200px;margin:0 auto;padding:0 48px 0\">\n <div class=\"sanco-app-sec-head\" style=\"text-align:left;margin-bottom:32px\">\n <div class=\"sanco-app-eyebrow\">SANCO Advantages<\/div>\n <h2 style=\"font-family:'Barlow Condensed',sans-serif;font-size:40px;font-weight:700;color:var(--navy);line-height:1.1\">\n Key Capabilities for New Energy Thermal Pad Dispensing\n <\/h2>\n <\/div>\n <\/div>\n <div class=\"sanco-app-hl-wrap\">\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><circle cx=\"12\" cy=\"12\" r=\"8\" stroke=\"currentColor\" stroke-width=\"2\"\/><circle cx=\"12\" cy=\"12\" r=\"2.5\" fill=\"currentColor\"\/><\/svg><\/div>\n <h4>Large-Area Pattern-Optimized Dispensing<\/h4>\n <p>Programmable dispensing patterns are engineered to spread completely across large battery pack and power module thermal contact areas under mating pressure.<\/p>\n <\/div>\n\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><rect x=\"6.5\" y=\"6.5\" width=\"11\" height=\"11\" rx=\"1.5\" transform=\"rotate(45 12 12)\" stroke=\"currentColor\" stroke-width=\"2\"\/><\/svg><\/div>\n <h4>Gap-Variation-Adaptive Volume Control<\/h4>\n <p>Dispensing volume is programmable per zone to compensate for manufacturing tolerance stack-up and gap variation across large assemblies.<\/p>\n <\/div>\n\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><circle cx=\"12\" cy=\"12\" r=\"4.5\" stroke=\"currentColor\" stroke-width=\"2\"\/><g stroke=\"currentColor\" stroke-width=\"2\" stroke-linecap=\"round\"><line x1=\"12\" y1=\"2.5\" x2=\"12\" y2=\"5\"\/><line x1=\"12\" y1=\"19\" x2=\"12\" y2=\"21.5\"\/><line x1=\"2.5\" y1=\"12\" x2=\"5\" y2=\"12\"\/><line x1=\"19\" y1=\"12\" x2=\"21.5\" y2=\"12\"\/><line x1=\"5\" y1=\"5\" x2=\"6.8\" y2=\"6.8\"\/><line x1=\"17.2\" y1=\"17.2\" x2=\"19\" y2=\"19\"\/><line x1=\"5\" y1=\"19\" x2=\"6.8\" y2=\"17.2\"\/><line x1=\"17.2\" y1=\"6.8\" x2=\"19\" y2=\"5\"\/><\/g><\/svg><\/div>\n <h4>High-Throughput Material Handling<\/h4>\n <p>Dispensing pump and feed system configurations support the elevated material throughput required for battery pack and power electronics production volumes.<\/p>\n <\/div>\n\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M13 2 4 14h6l-1 8 9-12h-6l1-8Z\" stroke=\"currentColor\" stroke-width=\"2\" stroke-linejoin=\"round\" stroke-linecap=\"round\"\/><\/svg><\/div>\n <h4>Precision Bond Line Thickness Optimization<\/h4>\n <p>Closed-loop volumetric dosing delivers thermal gap filler volume calibrated to achieve minimum reliable bond line thickness across the full contact area.<\/p>\n <\/div>\n\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M12 4.5 9 9.5h6L12 4.5Z\" stroke=\"currentColor\" stroke-width=\"1.6\" stroke-linejoin=\"round\"\/><path d=\"M4.5 15.5 3 12l3-5.5\" stroke=\"currentColor\" stroke-width=\"1.6\" stroke-linecap=\"round\" stroke-linejoin=\"round\"\/><path d=\"M19.5 15.5 21 12l-3-5.5\" stroke=\"currentColor\" stroke-width=\"1.6\" stroke-linecap=\"round\" stroke-linejoin=\"round\"\/><path d=\"M7 19h10\" stroke=\"currentColor\" stroke-width=\"1.6\" stroke-linecap=\"round\"\/><circle cx=\"12\" cy=\"12\" r=\"9\" stroke=\"currentColor\" stroke-width=\"1.6\"\/><\/svg><\/div>\n <h4>Cure-in-Place & Non-Cure Formulation Compatible<\/h4>\n <p>Dispensing platform handles both cure-in-place and non-curing liquid thermal gap filler material chemistries.<\/p>\n <\/div>\n\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M12 2 14.2 9.8 22 12 14.2 14.2 12 22 9.8 14.2 2 12 9.8 9.8 12 2Z\"\/><\/svg><\/div>\n <h4>Material Cost Optimization Through Precision Dosing<\/h4>\n <p>Precise volumetric control minimises material over-application, supporting cost control at the production volumes typical of battery pack manufacturing.<\/p>\n <\/div>\n\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><rect x=\"3.5\" y=\"3.5\" width=\"17\" height=\"17\" rx=\"2\" stroke=\"currentColor\" stroke-width=\"2\"\/><rect x=\"8\" y=\"8\" width=\"8\" height=\"8\" rx=\"1\" fill=\"currentColor\"\/><\/svg><\/div>\n <h4>Vibration & Thermal-Cycling-Stable Material Support<\/h4>\n <p>Compatible with thermal gap filler formulations engineered to maintain conformal contact under sustained vibration and thermal cycling.<\/p>\n <\/div>\n\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M12 3 20 8v8l-8 5-8-5V8l8-5Z\" stroke=\"currentColor\" stroke-width=\"2\" stroke-linejoin=\"round\"\/><\/svg><\/div>\n <h4>Inline Battery Pack \/ Power Electronics Assembly Integration<\/h4>\n <p>SMEMA-compatible conveyor integration links SANCO thermal gap filler dispensing equipment directly into pack and module assembly lines between component placement and cold plate mating stations.<\/p>\n <\/div>\n <\/div>\n <\/section>\n\n \n <section class=\"sanco-app-process\">\n <div class=\"sanco-app-process-wrap\">\n <div class=\"sanco-app-sec-head\">\n <span class=\"pill\">Process Guide<\/span>\n <h2>The New Energy Thermal Pad Dispensing Process Step by Step<\/h2>\n <p>Thermal gap filler dispensing must achieve complete, void-free large-area thermal contact while maintaining production throughput. SANCO equipment is calibrated for every stage.<\/p>\n <\/div>\n <div class=\"sanco-process-steps\">\n <div class=\"sanco-process-step\">\n <div class=\"ps-num\">Step 01<\/div>\n <h4>Component \/ Cold Plate Load & Vision Alignment<\/h4>\n <p>Battery cell array or power electronics component is loaded and CCD vision locates the thermal contact area and cold plate references.<\/p>\n <\/div>\n\n <div class=\"sanco-process-step\">\n <div class=\"ps-num\">Step 02<\/div>\n <h4>Thermal Gap Filler Pattern Dispensing<\/h4>\n <p>Liquid gap filler is deposited in a pattern optimised to spread fully across the thermal contact area, compensating for gap variation.<\/p>\n <\/div>\n\n <div class=\"sanco-process-step\">\n <div class=\"ps-num\">Step 03<\/div>\n <h4>Cold Plate \/ Heat Sink Mating & Controlled Compression<\/h4>\n <p>The cold plate or heat sink is mated under controlled compression, spreading the material into a uniform, void-free layer.<\/p>\n <\/div>\n\n <div class=\"sanco-process-step\">\n <div class=\"ps-num\">Step 04<\/div>\n <h4>Cure (If Applicable)<\/h4>\n <p>Cure-in-place gap filler formulations cure per specification to their final thermally conductive state.<\/p>\n <\/div>\n\n <div class=\"sanco-process-step\">\n <div class=\"ps-num\">Step 05<\/div>\n <h4>Thermal Resistance & Gap Fill Verification<\/h4>\n <p>Sample units undergo thermal resistance measurement and gap fill coverage verification against specification.<\/p>\n <\/div>\n <\/div>\n <\/div>\n <\/section>\n\n\n \n <section class=\"sanco-app-materials\">\n <div class=\"sanco-app-materials-wrap\">\n <div class=\"sanco-app-sec-head\">\n <span class=\"pill\">Materials Compatibility<\/span>\n <h2>New Energy Thermal Gap Filler Material Types & SANCO Compatibility<\/h2>\n <p>SANCO dispensing machines handle the liquid thermal gap filler material types used across battery pack and power electronics thermal management.<\/p>\n <\/div>\n <div class=\"sanco-mat-table-scroll\">\n <table class=\"sanco-mat-table\" role=\"table\" aria-label=\"New Energy Thermal Gap Filler Material Types & SANCO Compatibility\">\n <thead>\n <tr>\n <th>Material Type<\/th>\n <th>Viscosity Range<\/th>\n <th>Cure Method<\/th>\n <th>Typical Application<\/th>\n <th>SANCO Compatibility<\/th>\n <\/tr>\n <\/thead>\n <tbody>\n <tr>\n <td><strong>High-Conductivity Silicone Gap Filler<\/strong><\/td>\n <td>10,000 \u2013 60,000 mPa\u00b7s<\/td>\n <td>Non-cure or thermal 60\u201380\u00b0C<\/td>\n <td>General-purpose large-area thermal contact filling for battery cell array to cold plate interfaces<\/td>\n <td><span class=\"tag-rec\">Recommended<\/span><\/td>\n <\/tr>\n <tr>\n <td><strong>Cure-in-Place Thermal Gel<\/strong><\/td>\n <td>5,000 \u2013 40,000 mPa\u00b7s<\/td>\n <td>Thermal 60\u2013100\u00b0C<\/td>\n <td>Vibration-stable thermal interface for applications requiring pump-out resistance<\/td>\n <td><span class=\"tag-rec\">Recommended<\/span><\/td>\n <\/tr>\n <tr>\n <td><strong>Low-Modulus Stress-Absorbing Gap Filler<\/strong><\/td>\n <td>8,000 \u2013 50,000 mPa\u00b7s<\/td>\n <td>Non-cure or thermal 60\u201380\u00b0C<\/td>\n <td>Compliant gap filler accommodating cell swelling and mechanical tolerance variation over service life<\/td>\n <td><span class=\"tag-rec\">Recommended<\/span><\/td>\n <\/tr>\n <tr>\n <td><strong>Flame-Retardant Thermal Gap Filler<\/strong><\/td>\n <td>10,000 \u2013 55,000 mPa\u00b7s<\/td>\n <td>Non-cure or thermal 60\u201380\u00b0C<\/td>\n <td>UL-rated thermal interface supporting battery pack fire-safety specification requirements<\/td>\n <td><span class=\"tag-rec\">Recommended<\/span><\/td>\n <\/tr>\n <tr>\n <td><strong>High-Bond-Line Gap Filler for Large Tolerance Variation<\/strong><\/td>\n <td>15,000 \u2013 70,000 mPa\u00b7s<\/td>\n <td>Non-cure or thermal 60\u201380\u00b0C<\/td>\n <td>Extended gap-fill-range formulation for assemblies with larger manufacturing tolerance stack-up<\/td>\n <td><span class=\"tag-rec\">Recommended<\/span><\/td>\n <\/tr>\n <\/tbody>\n <\/table>\n <\/div>\n <\/div>\n <\/section>\n\n \n <section class=\"sanco-app-faq\">\n <div class=\"sanco-app-faq-wrap\">\n <div class=\"sanco-app-sec-head\">\n <span class=\"pill\">FAQ<\/span>\n <h2>Frequently Asked Questions<\/h2>\n <\/div>\n <div class=\"sanco-faq-item\">\n <h4>How does SANCO compensate for gap variation across large battery pack assemblies?<\/h4>\n <p>SANCO dispensing volume is programmable per zone across the thermal contact area, allowing the dispensing process to compensate for manufacturing tolerance stack-up and gap variation that occurs across large cell array or module assemblies. Contact our <a href='https:\/\/www.sancofd.com\/contact\/'>application engineers<\/a> to review gap compensation strategy for your assembly design.<\/p>\n <\/div>\n\n <div class=\"sanco-faq-item\">\n <h4>What throughput can SANCO achieve for high-volume battery pack thermal gap filler dispensing?<\/h4>\n <p>SANCO high-throughput material handling and dispensing pump configurations are selected to match the elevated material volumes and cycle times typical of battery pack and power electronics production lines. Contact our <a href='https:\/\/www.sancofd.com\/contact\/'>application engineers<\/a> for throughput specifications matched to your production target.<\/p>\n <\/div>\n\n <div class=\"sanco-faq-item\">\n <h4>Can SANCO equipment replace pre-cut thermal pads with liquid-dispensed gap filler?<\/h4>\n <p>Yes. SANCO precision pattern dispensing is specifically suited to replacing pre-cut thermal pad SKUs with liquid-dispensed gap filler, eliminating pad inventory complexity while achieving more consistent, void-free thermal contact that automatically compensates for surface irregularity.<\/p>\n <\/div>\n\n <div class=\"sanco-faq-item\">\n <h4>Does SANCO support flame-retardant thermal gap filler for battery safety requirements?<\/h4>\n <p>Yes. SANCO dispensing platforms handle UL-rated, flame-retardant thermal gap filler formulations that support the fire-safety specification requirements common to battery pack thermal management applications.<\/p>\n <\/div>\n\n <div class=\"sanco-faq-item\">\n <h4>How does SANCO help optimize thermal gap filler material cost at production volume?<\/h4>\n <p>Precise volumetric dosing minimises material over-application relative to the actual gap at each contact point, directly supporting material cost control at the production volumes typical of battery pack and power electronics manufacturing.<\/p>\n <\/div>\n\n <div class=\"sanco-faq-item\">\n <h4>Where can I learn about other new energy dispensing applications?<\/h4>\n <p>Visit our <a href='https:\/\/www.sancofd.com\/application\/'>Applications section<\/a> for guides covering battery module potting, cell-to-pack bonding and inverter encapsulation. For equipment specifications, see our <a href='https:\/\/www.sancofd.com\/desktop-visual\/'>dispensing machine product pages<\/a>.<\/p>\n <\/div>\n <\/div>\n <\/section>\n\n<\/div>\n\n<\/body>\n<\/html>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a836fb9 elementor-widget elementor-widget-html\" data-id=\"a836fb9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t\r\n<link href=\"https:\/\/fonts.googleapis.com\/css2?family=Inter:wght@400;500;600;700;800&display=swap\" rel=\"stylesheet\">\r\n\r\n<style>\r\n\/* ===== CTA SECTION ===== *\/\r\n.sanco-cta-wrap {\r\n font-family: 'Inter', -apple-system, BlinkMacSystemFont, sans-serif;\r\n background: #ffffff;\r\n position: relative;\r\n overflow: hidden;\r\n padding: 80px 24px;\r\n text-align: center;\r\n}\r\n\r\n\/* soft color accent blobs *\/\r\n.sanco-cta-wrap::after {\r\n content: '';\r\n position: absolute;\r\n top: -140px;\r\n right: -120px;\r\n width: 480px;\r\n height: 480px;\r\n border-radius: 50%;\r\n background: radial-gradient(circle, rgba(37,99,235,0.55) 0%, rgba(37,99,235,0.28) 40%, rgba(37,99,235,0) 72%);\r\n pointer-events: none;\r\n}\r\n\r\n\/* accent blob, bottom-left \u2014 a second hue for contrast *\/\r\n.sanco-cta-wrap::before {\r\n content: '';\r\n position: absolute;\r\n bottom: -160px;\r\n left: -130px;\r\n width: 420px;\r\n height: 420px;\r\n border-radius: 50%;\r\n background: radial-gradient(circle, rgba(6,182,212,0.45) 0%, rgba(6,182,212,0.22) 40%, rgba(6,182,212,0) 72%);\r\n pointer-events: none;\r\n}\r\n\r\n.sanco-cta-inner {\r\n position: relative;\r\n z-index: 1;\r\n max-width: 680px;\r\n margin: 0 auto;\r\n}\r\n\r\n.sanco-cta-inner h2 {\r\n font-size: clamp(26px, 4vw, 42px);\r\n font-weight: 800;\r\n color: #0a1628;\r\n margin: 0 0 14px;\r\n line-height: 1.2;\r\n letter-spacing: -0.5px;\r\n}\r\n\r\n.sanco-cta-inner p {\r\n font-size: clamp(14px, 1.8vw, 17px);\r\n color: #5a6472;\r\n margin: 0 auto 36px;\r\n max-width: 480px;\r\n line-height: 1.7;\r\n}\r\n\r\n.sanco-cta-btns {\r\n display: flex;\r\n gap: 14px;\r\n justify-content: center;\r\n flex-wrap: wrap;\r\n}\r\n\r\n.sanco-btn-primary {\r\n display: inline-flex;\r\n align-items: center;\r\n gap: 8px;\r\n background: #2563eb;\r\n color: #fff;\r\n font-family: inherit;\r\n font-size: 15px;\r\n font-weight: 700;\r\n padding: 14px 30px;\r\n border-radius: 10px;\r\n border: none;\r\n cursor: pointer;\r\n transition: background 0.2s, transform 0.2s, box-shadow 0.2s;\r\n text-decoration: none;\r\n letter-spacing: 0.1px;\r\n}\r\n.sanco-btn-primary:hover {\r\n background: #1d4ed8;\r\n transform: translateY(-2px);\r\n box-shadow: 0 8px 24px rgba(37,99,235,0.3);\r\n}\r\n\r\n.sanco-btn-secondary {\r\n display: inline-flex;\r\n align-items: center;\r\n gap: 8px;\r\n background: transparent;\r\n color: #0a1628;\r\n font-family: inherit;\r\n font-size: 15px;\r\n font-weight: 600;\r\n padding: 14px 30px;\r\n border-radius: 10px;\r\n border: 1.5px solid #dbe0e8;\r\n cursor: pointer;\r\n transition: border-color 0.2s, color 0.2s, background 0.2s;\r\n text-decoration: none;\r\n letter-spacing: 0.1px;\r\n}\r\n.sanco-btn-secondary:hover {\r\n border-color: #2563eb;\r\n color: #2563eb;\r\n background: rgba(37,99,235,0.04);\r\n}\r\n\r\n\/* ===== MODAL OVERLAY ===== *\/\r\n.sanco-modal-overlay {\r\n display: none;\r\n position: fixed;\r\n inset: 0;\r\n background: rgba(5, 10, 22, 0.75);\r\n backdrop-filter: blur(4px);\r\n z-index: 99999;\r\n align-items: center;\r\n justify-content: center;\r\n padding: 20px;\r\n animation: sanco-fade-in 0.2s ease;\r\n}\r\n.sanco-modal-overlay.active {\r\n display: flex;\r\n}\r\n\r\n@keyframes sanco-fade-in {\r\n from { opacity: 0; 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height: 18px; }\r\n\r\n.sanco-privacy {\r\n display: flex;\r\n align-items: flex-start;\r\n gap: 10px;\r\n margin-top: 18px;\r\n padding: 12px 14px;\r\n background: #f8fafc;\r\n border-radius: 10px;\r\n}\r\n.sanco-privacy svg { width: 16px; height: 16px; color: #9ca3af; flex-shrink: 0; margin-top: 2px; }\r\n.sanco-privacy span { font-size: 12px; color: #6b7280; line-height: 1.5; }\r\n\r\n\/* messages *\/\r\n.sanco-msg {\r\n display: none;\r\n align-items: center;\r\n gap: 10px;\r\n padding: 13px 16px;\r\n border-radius: 10px;\r\n font-size: 14px;\r\n margin-bottom: 18px;\r\n}\r\n.sanco-msg.show { display: flex; }\r\n.sanco-msg.error { background: #fef2f2; border: 1px solid #fecaca; color: #dc2626; }\r\n.sanco-msg.success{ background: #f0fdf4; border: 1px solid #bbf7d0; color: #16a34a; }\r\n.sanco-msg svg { width: 18px; height: 18px; flex-shrink: 0; }\r\n\r\n\/* ===== RESPONSIVE ===== *\/\r\n@media (max-width: 520px) {\r\n .sanco-form-row { grid-template-columns: 1fr; }\r\n .sanco-modal-body { padding: 22px 20px 28px; }\r\n .sanco-modal-header { padding: 22px 20px 18px; }\r\n}\r\n<\/style>\r\n\r\n\r\n<div class=\"sanco-cta-wrap\">\r\n <div class=\"sanco-cta-inner\">\r\n <h2>Ready to Optimize Your Production?<\/h2>\r\n <p>Talk to our engineers about a dispensing or coating solution tailored to your consumer electronics line.<\/p>\r\n <div class=\"sanco-cta-btns\">\r\n <button class=\"sanco-btn-primary\" onclick=\"sancoOpenModal()\">\r\n <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"16\" height=\"16\" fill=\"none\" viewBox=\"0 0 24 24\" stroke=\"currentColor\" stroke-width=\"2.5\"><path stroke-linecap=\"round\" stroke-linejoin=\"round\" d=\"M9 5H7a2 2 0 00-2 2v12a2 2 0 002 2h10a2 2 0 002-2V7a2 2 0 00-2-2h-2M9 5a2 2 0 002 2h2a2 2 0 002-2M9 5a2 2 0 012-2h2a2 2 0 012 2\"\/><\/svg>\r\n Get a Quote\r\n <\/button>\r\n <a class=\"sanco-btn-secondary\" href=\"https:\/\/www.sancofd.com\/product\/\" target=\"_blank\" rel=\"noopener\">\r\n <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"16\" height=\"16\" fill=\"none\" viewBox=\"0 0 24 24\" stroke=\"currentColor\" stroke-width=\"2.5\"><path stroke-linecap=\"round\" stroke-linejoin=\"round\" d=\"M4 6h16M4 10h16M4 14h10\"\/><\/svg>\r\n View Products\r\n <\/a>\r\n <\/div>\r\n <\/div>\r\n<\/div>\r\n\r\n\r\n<div class=\"sanco-modal-overlay\" id=\"sancoModal\" onclick=\"sancoCloseOnBg(event)\">\r\n <div class=\"sanco-modal\" role=\"dialog\" aria-modal=\"true\" aria-labelledby=\"sancoModalTitle\">\r\n\r\n <div class=\"sanco-modal-header\">\r\n <h3 id=\"sancoModalTitle\">Request a Quote<\/h3>\r\n <p>Our team will respond within 24 hours.<\/p>\r\n <button class=\"sanco-modal-close\" onclick=\"sancoCloseModal()\" aria-label=\"Close\">\r\n <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"none\" viewBox=\"0 0 24 24\" stroke=\"currentColor\" stroke-width=\"2.5\"><path stroke-linecap=\"round\" stroke-linejoin=\"round\" d=\"M6 18L18 6M6 6l12 12\"\/><\/svg>\r\n <\/button>\r\n <\/div>\r\n\r\n <div class=\"sanco-modal-body\">\r\n\r\n <div class=\"sanco-msg error\" id=\"sancoError\">\r\n <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"none\" viewBox=\"0 0 24 24\" stroke=\"currentColor\" stroke-width=\"2\"><path stroke-linecap=\"round\" stroke-linejoin=\"round\" d=\"M12 8v4m0 4h.01M21 12a9 9 0 11-18 0 9 9 0 0118 0z\"\/><\/svg>\r\n <span id=\"sancoErrorText\"><\/span>\r\n <\/div>\r\n\r\n <div class=\"sanco-msg success\" id=\"sancoSuccess\">\r\n <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"none\" viewBox=\"0 0 24 24\" stroke=\"currentColor\" stroke-width=\"2\"><path stroke-linecap=\"round\" stroke-linejoin=\"round\" d=\"M5 13l4 4L19 7\"\/><\/svg>\r\n <span>Thank you! Your message has been sent. We'll be in touch within 24 hours.<\/span>\r\n <\/div>\r\n\r\n <form id=\"sancoContactForm\" action=\"https:\/\/api.form-data.com\/f\/FnvziDiv8iiDZg\" method=\"post\" target=\"_blank\">\r\n\r\n \r\n <div class=\"sanco-hp\" aria-hidden=\"true\">\r\n <input type=\"text\" name=\"website\" id=\"sancoHp\" tabindex=\"-1\" autocomplete=\"off\">\r\n <\/div>\r\n\r\n <div class=\"sanco-form-row\">\r\n <div class=\"sanco-form-group\">\r\n <label for=\"sancoName\">Full Name <span class=\"req\">*<\/span><\/label>\r\n <input type=\"text\" id=\"sancoName\" name=\"name\" placeholder=\"Your name\" required>\r\n <\/div>\r\n <div class=\"sanco-form-group\">\r\n <label for=\"sancoCompany\">Company<\/label>\r\n <input type=\"text\" id=\"sancoCompany\" name=\"company\" placeholder=\"Company name\">\r\n <\/div>\r\n <\/div>\r\n\r\n <div class=\"sanco-form-row\">\r\n <div class=\"sanco-form-group\">\r\n <label for=\"sancoEmail\">Email Address <span class=\"req\">*<\/span><\/label>\r\n <input type=\"email\" id=\"sancoEmail\" name=\"email\" placeholder=\"your@email.com\" required>\r\n <\/div>\r\n <div class=\"sanco-form-group\">\r\n <label for=\"sancoPhone\">Phone \/ WhatsApp<\/label>\r\n <input type=\"tel\" id=\"sancoPhone\" name=\"phone\" placeholder=\"+1 234 567 890\">\r\n <\/div>\r\n <\/div>\r\n\r\n <div class=\"sanco-form-group\">\r\n <label for=\"sancoInquiry\">Inquiry Type<\/label>\r\n <select id=\"sancoInquiry\" name=\"inquiry\">\r\n <option value=\"\">Select an option<\/option>\r\n <option value=\"quote\">Request a Quote<\/option>\r\n <option value=\"product\">Product Inquiry<\/option>\r\n <option value=\"support\">Technical Support<\/option>\r\n <option value=\"partnership\">Partnership<\/option>\r\n <option value=\"other\">Other<\/option>\r\n <\/select>\r\n <\/div>\r\n\r\n <div class=\"sanco-form-group\">\r\n <label for=\"sancoMessage\">Message <span class=\"req\">*<\/span><\/label>\r\n <textarea id=\"sancoMessage\" name=\"message\" placeholder=\"Please let us know the model you're interested in and estimated quantity.\" required><\/textarea>\r\n <\/div>\r\n\r\n <button type=\"submit\" class=\"sanco-submit-btn\" id=\"sancoSubmitBtn\">\r\n <span>Send Enquiry<\/span>\r\n <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"none\" viewBox=\"0 0 24 24\" stroke=\"currentColor\" stroke-width=\"2.5\"><path stroke-linecap=\"round\" stroke-linejoin=\"round\" d=\"M14 5l7 7m0 0l-7 7m7-7H3\"\/><\/svg>\r\n <\/button>\r\n\r\n <div class=\"sanco-privacy\">\r\n <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"none\" viewBox=\"0 0 24 24\" stroke=\"currentColor\" stroke-width=\"2\"><path stroke-linecap=\"round\" stroke-linejoin=\"round\" d=\"M12 15v2m-6 4h12a2 2 0 002-2v-6a2 2 0 00-2-2H6a2 2 0 00-2 2v6a2 2 0 002 2zm10-10V7a4 4 0 00-8 0v4h8z\"\/><\/svg>\r\n <span>Your information is secure and will never be shared with third parties.<\/span>\r\n <\/div>\r\n\r\n <\/form>\r\n <\/div>\r\n <\/div>\r\n<\/div>\r\n\r\n<script>\r\n(function() {\r\n var loadTime = Date.now();\r\n\r\n window.sancoOpenModal = function() {\r\n document.getElementById('sancoModal').classList.add('active');\r\n document.body.style.overflow = 'hidden';\r\n };\r\n\r\n window.sancoCloseModal = function() {\r\n document.getElementById('sancoModal').classList.remove('active');\r\n document.body.style.overflow = '';\r\n };\r\n\r\n window.sancoCloseOnBg = function(e) {\r\n if (e.target === document.getElementById('sancoModal')) sancoCloseModal();\r\n };\r\n\r\n \/\/ Esc key\r\n document.addEventListener('keydown', function(e) {\r\n if (e.key === 'Escape') sancoCloseModal();\r\n });\r\n\r\n \/\/ Form submit\r\n document.getElementById('sancoContactForm').addEventListener('submit', function(e) {\r\n var err = document.getElementById('sancoError');\r\n var suc = document.getElementById('sancoSuccess');\r\n var errTxt = document.getElementById('sancoErrorText');\r\n\r\n err.classList.remove('show');\r\n suc.classList.remove('show');\r\n\r\n \/\/ Honeypot\r\n if (document.getElementById('sancoHp').value) {\r\n e.preventDefault();\r\n errTxt.textContent = 'Bot detected. 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Home \u203a Applications \u203a New Energy \u203a Thermal Pad Dispensing Industry Overview Precision Liquid Thermal Gap Filler Dispensing Replacing […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-7108","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/pages\/7108","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/comments?post=7108"}],"version-history":[{"count":6,"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/pages\/7108\/revisions"}],"predecessor-version":[{"id":7421,"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/pages\/7108\/revisions\/7421"}],"wp:attachment":[{"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/media?parent=7108"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}

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\n\t\t\t\t\t\n\n\n\n\nThermal Pad Dispensing | SANCO<\/title>\n<link rel=\"preconnect\" href=\"https:\/\/fonts.googleapis.com\">\n<link href=\"https:\/\/fonts.googleapis.com\/css2?family=DM+Sans:wght@400;500;600;700&family=Barlow+Condensed:wght@600;700;800&display=swap\" rel=\"stylesheet\">\n<\/head>\n<body>\n\n\n\n<script type=\"application\/ld+json\">\n{\n \"@context\": \"https:\/\/schema.org\",\n \"@graph\": [\n {\n \"@type\": \"WebPage\",\n \"@id\": \"https:\/\/www.sancofd.com\/application\/new-energy\/thermal-pad-dispensing\/\",\n \"url\": \"https:\/\/www.sancofd.com\/application\/new-energy\/thermal-pad-dispensing\/\",\n \"name\": \"Thermal Pad Dispensing for New Energy Battery and Power Electronics | SANCO\",\n \"description\": \"SANCO dispensing machines deliver precision thermal gap filler dispensing for battery pack and power electronics thermal management, replacing pre-cut thermal pads with consistent, void-free liquid-dispensed thermal interfaces.\",\n \"inLanguage\": 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electronics thermal management using SANCO dispensing equipment.\",\n \"step\": [\n {\n \"@type\": \"HowToStep\",\n \"position\": 1,\n \"name\": \"Component \/ Cold Plate Load & Vision Alignment\",\n \"text\": \"Battery cell array or power electronics component is loaded, and CCD vision locates the thermal contact area and cold plate mounting reference points.\"\n },\n {\n \"@type\": \"HowToStep\",\n \"position\": 2,\n \"name\": \"Thermal Gap Filler Pattern Dispensing\",\n \"text\": \"SANCO dispensing machine deposits liquid thermal gap filler material in a pattern optimised to spread fully across the thermal contact area upon mating, compensating for surface irregularities and gap variation.\"\n },\n {\n \"@type\": \"HowToStep\",\n \"position\": 3,\n \"name\": \"Cold Plate \/ Heat Sink Mating & Controlled Compression\",\n \"text\": \"The cold plate or heat sink is placed and mated under controlled compression, spreading the dispensed thermal gap filler into a uniform, void-free 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.sanco-app-intro-wrap{grid-template-columns:1fr;gap:32px}\n .sanco-app-intro-img img{height:260px}\n .sanco-app-hl-wrap{grid-template-columns:repeat(2,1fr)}\n .sanco-challenge-grid{grid-template-columns:repeat(2,1fr)}\n .sanco-process-steps{grid-template-columns:repeat(3,1fr)}\n .sanco-process-step::after{display:none}\n}\n@media(max-width:600px){\n .sanco-app-hero{height:auto;min-height:340px;padding:32px 0}\n .sanco-app-hero h1{font-size:30px}\n .sanco-app-hero-sub{font-size:15px}\n .sanco-app-hl-wrap,.sanco-challenge-grid,\n .sanco-process-steps{grid-template-columns:1fr}\n .sanco-app-intro-text h2,.sanco-app-sec-head h2{font-size:28px}\n .sanco-app-hero-inner,.sanco-app-bread,\n .sanco-app-intro-wrap,.sanco-app-hl-wrap,\n .sanco-app-challenges-wrap,.sanco-app-process-wrap,\n .sanco-app-materials-wrap,.sanco-app-faq-wrap{padding-left:16px;padding-right:16px}\n .sanco-challenge-card,.sanco-app-hl-card,.sanco-process-step{padding:20px 16px}\n}\n<\/style>\n\n\n<div class=\"sanco-app-wrap\">\n\n \n <section class=\"sanco-app-hero\" aria-label=\"New Energy application hero\">\n <div class=\"sanco-app-hero-bg\"><\/div>\n <div class=\"sanco-app-hero-overlay\"><\/div>\n <div class=\"sanco-app-hero-inner\">\n <span class=\"sanco-app-hero-label\">New Energy \u00b7 Applications<\/span>\n <h1>Thermal Pad Dispensing<\/h1>\n <p class=\"sanco-app-hero-sub\">Precision thermal gap filler dispensing for battery pack and power electronics thermal management \u2014 replacing pre-cut thermal pads with consistent, void-free liquid-dispensed thermal interfaces.<\/p>\n <\/div>\n <\/section>\n\n \n <nav class=\"sanco-app-bread\" aria-label=\"Breadcrumb\">\n <a href=\"https:\/\/www.sancofd.com\/\">Home<\/a>\n <span class=\"sep\" aria-hidden=\"true\">\u203a<\/span>\n <a href=\"https:\/\/www.sancofd.com\/application\/\">Applications<\/a>\n <span class=\"sep\" aria-hidden=\"true\">\u203a<\/span>\n <span>New Energy<\/span>\n <span class=\"sep\" aria-hidden=\"true\">\u203a<\/span>\n <span class=\"cur\">Thermal Pad Dispensing<\/span>\n <\/nav>\n\n \n <section class=\"sanco-app-intro\">\n <div class=\"sanco-app-intro-wrap\">\n <div class=\"sanco-app-intro-text\">\n <div class=\"sanco-app-eyebrow\">Industry Overview<\/div>\n <h2>Precision Liquid Thermal Gap Filler Dispensing Replacing Pre-Cut Pads<\/h2>\n <p>Battery packs and power electronics in EV and energy storage applications generate substantial heat that must be efficiently conducted to cold plates or heat sinks for reliable, long-service-life operation. While pre-cut thermal pads remain common, liquid-dispensed thermal gap fillers offer meaningful advantages at production scale: dispensed material automatically compensates for gap variation and surface irregularity across cell arrays or component surfaces, eliminates the material waste and inventory complexity of pre-cut pad SKUs for every gap thickness variant, and achieves more consistent, void-free thermal contact than a pre-formed pad that can trap air at its edges or fail to fully conform to surface irregularities.<\/p>\n <p>The dispensing challenge is achieving a gap filler pattern that spreads completely and evenly across often large-area thermal contact surfaces \u2014 a full cell array's underside, or a power module's baseplate \u2014 under mating pressure, without leaving voids that create thermal hot spots or dispensing excess material that adds unnecessary bond line thickness and cost. Dispensed volume must adapt to the actual gap dimension at each contact point, which can vary meaningfully across a large battery pack structure due to manufacturing tolerance stack-up.<\/p>\n <p>SANCO precision pattern dispensing systems, built on our <a href='https:\/\/www.sancofd.com\/desktop-visual\/' title='SANCO Desktop Visual Dispensing Machine'>desktop visual dispensing machine<\/a> platform, deliver the pattern optimization, volume control and high-throughput material handling required for thermal gap filler dispensing across battery pack and power electronics thermal management applications.<\/p>\n <\/div>\n <div class=\"sanco-app-intro-img\">\n <img loading=\"lazy\" decoding=\"async\"\n src=\"https:\/\/www.sancofd.com\/wp-content\/uploads\/2026\/04\/New-Energy.png\"\n alt=\"SANCO dispensing machine applying liquid thermal gap filler pattern to a battery pack cold plate assembly\"\n loading=\"lazy\"\n width=\"600\" height=\"420\"\n >\n <\/div>\n <\/div>\n <\/section>\n\n \n <section class=\"sanco-app-challenges\">\n <div class=\"sanco-app-challenges-wrap\">\n <div class=\"sanco-app-sec-head\">\n <span class=\"pill\">Manufacturing Challenges<\/span>\n <h2>Why New Energy Thermal Gap Filler Dispensing Requires Large-Area Precision<\/h2>\n <p>Battery pack and power electronics thermal interfaces span large contact areas with gap variation that liquid dispensing must accommodate more precisely than pre-cut pads.<\/p>\n <\/div>\n <div class=\"sanco-challenge-grid\">\n <div class=\"sanco-challenge-card\">\n <div class=\"cc-num\">01<\/div>\n <h4>Large-Area Complete Coverage Without Voids<\/h4>\n <p>Battery cell arrays and power module baseplates present considerably larger thermal contact areas than typical component-level TIM applications; dispensed pattern must spread completely across this large area under mating pressure without leaving voids that create thermal hot spots.<\/p>\n <\/div>\n\n <div class=\"sanco-challenge-card\">\n <div class=\"cc-num\">02<\/div>\n <h4>Gap Variation Compensation Across Large Assemblies<\/h4>\n <p>Manufacturing tolerance stack-up across a large battery pack or power module assembly means the actual thermal gap can vary meaningfully from point to point; dispensed volume must adapt to this variation to maintain consistent thermal contact everywhere.<\/p>\n <\/div>\n\n <div class=\"sanco-challenge-card\">\n <div class=\"cc-num\">03<\/div>\n <h4>High-Volume Material Throughput<\/h4>\n <p>Battery pack and power electronics production volumes require thermal gap filler dispensing at a material throughput considerably higher than typical component-level thermal interface applications.<\/p>\n <\/div>\n\n <div class=\"sanco-challenge-card\">\n <div class=\"cc-num\">04<\/div>\n <h4>Bond Line Thickness Optimization at Scale<\/h4>\n <p>Thermal resistance increases with bond line thickness; across a large-area interface, dispensed volume must be optimized to achieve minimum reliable bond line thickness consistently across the full contact area, not just at a single point.<\/p>\n <\/div>\n\n <div class=\"sanco-challenge-card\">\n <div class=\"cc-num\">05<\/div>\n <h4>Material Cost Optimization at Production Volume<\/h4>\n <p>Thermal gap filler materials represent a meaningful cost component at battery pack production volume; dispensing precision that avoids over-application directly supports cost control without compromising thermal performance.<\/p>\n <\/div>\n\n <div class=\"sanco-challenge-card\">\n <div class=\"cc-num\">06<\/div>\n <h4>Vibration and Thermal Cycling Durability<\/h4>\n <p>Battery packs and power electronics in vehicle and mobile applications experience sustained vibration and thermal cycling from charge\/discharge or power switching cycles; the dispensed gap filler must maintain thermal contact under this combined stress.<\/p>\n <\/div>\n <\/div>\n <\/div>\n <\/section>\n\n \n <section class=\"sanco-app-hl\">\n <div style=\"max-width:1200px;margin:0 auto;padding:0 48px 0\">\n <div class=\"sanco-app-sec-head\" style=\"text-align:left;margin-bottom:32px\">\n <div class=\"sanco-app-eyebrow\">SANCO Advantages<\/div>\n <h2 style=\"font-family:'Barlow Condensed',sans-serif;font-size:40px;font-weight:700;color:var(--navy);line-height:1.1\">\n Key Capabilities for New Energy Thermal Pad Dispensing\n <\/h2>\n <\/div>\n <\/div>\n <div class=\"sanco-app-hl-wrap\">\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><circle cx=\"12\" cy=\"12\" r=\"8\" stroke=\"currentColor\" stroke-width=\"2\"\/><circle cx=\"12\" cy=\"12\" r=\"2.5\" fill=\"currentColor\"\/><\/svg><\/div>\n <h4>Large-Area Pattern-Optimized Dispensing<\/h4>\n <p>Programmable dispensing patterns are engineered to spread completely across large battery pack and power module thermal contact areas under mating pressure.<\/p>\n <\/div>\n\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><rect x=\"6.5\" y=\"6.5\" width=\"11\" height=\"11\" rx=\"1.5\" transform=\"rotate(45 12 12)\" stroke=\"currentColor\" stroke-width=\"2\"\/><\/svg><\/div>\n <h4>Gap-Variation-Adaptive Volume Control<\/h4>\n <p>Dispensing volume is programmable per zone to compensate for manufacturing tolerance stack-up and gap variation across large assemblies.<\/p>\n <\/div>\n\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><circle cx=\"12\" cy=\"12\" r=\"4.5\" stroke=\"currentColor\" stroke-width=\"2\"\/><g stroke=\"currentColor\" stroke-width=\"2\" stroke-linecap=\"round\"><line x1=\"12\" y1=\"2.5\" x2=\"12\" y2=\"5\"\/><line x1=\"12\" y1=\"19\" x2=\"12\" y2=\"21.5\"\/><line x1=\"2.5\" y1=\"12\" x2=\"5\" y2=\"12\"\/><line x1=\"19\" y1=\"12\" x2=\"21.5\" y2=\"12\"\/><line x1=\"5\" y1=\"5\" x2=\"6.8\" y2=\"6.8\"\/><line x1=\"17.2\" y1=\"17.2\" x2=\"19\" y2=\"19\"\/><line x1=\"5\" y1=\"19\" x2=\"6.8\" y2=\"17.2\"\/><line x1=\"17.2\" y1=\"6.8\" x2=\"19\" y2=\"5\"\/><\/g><\/svg><\/div>\n <h4>High-Throughput Material Handling<\/h4>\n <p>Dispensing pump and feed system configurations support the elevated material throughput required for battery pack and power electronics production volumes.<\/p>\n <\/div>\n\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M13 2 4 14h6l-1 8 9-12h-6l1-8Z\" stroke=\"currentColor\" stroke-width=\"2\" stroke-linejoin=\"round\" stroke-linecap=\"round\"\/><\/svg><\/div>\n <h4>Precision Bond Line Thickness Optimization<\/h4>\n <p>Closed-loop volumetric dosing delivers thermal gap filler volume calibrated to achieve minimum reliable bond line thickness across the full contact area.<\/p>\n <\/div>\n\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M12 4.5 9 9.5h6L12 4.5Z\" stroke=\"currentColor\" stroke-width=\"1.6\" stroke-linejoin=\"round\"\/><path d=\"M4.5 15.5 3 12l3-5.5\" stroke=\"currentColor\" stroke-width=\"1.6\" stroke-linecap=\"round\" stroke-linejoin=\"round\"\/><path d=\"M19.5 15.5 21 12l-3-5.5\" stroke=\"currentColor\" stroke-width=\"1.6\" stroke-linecap=\"round\" stroke-linejoin=\"round\"\/><path d=\"M7 19h10\" stroke=\"currentColor\" stroke-width=\"1.6\" stroke-linecap=\"round\"\/><circle cx=\"12\" cy=\"12\" r=\"9\" stroke=\"currentColor\" stroke-width=\"1.6\"\/><\/svg><\/div>\n <h4>Cure-in-Place & Non-Cure Formulation Compatible<\/h4>\n <p>Dispensing platform handles both cure-in-place and non-curing liquid thermal gap filler material chemistries.<\/p>\n <\/div>\n\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M12 2 14.2 9.8 22 12 14.2 14.2 12 22 9.8 14.2 2 12 9.8 9.8 12 2Z\"\/><\/svg><\/div>\n <h4>Material Cost Optimization Through Precision Dosing<\/h4>\n <p>Precise volumetric control minimises material over-application, supporting cost control at the production volumes typical of battery pack manufacturing.<\/p>\n <\/div>\n\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><rect x=\"3.5\" y=\"3.5\" width=\"17\" height=\"17\" rx=\"2\" stroke=\"currentColor\" stroke-width=\"2\"\/><rect x=\"8\" y=\"8\" width=\"8\" height=\"8\" rx=\"1\" fill=\"currentColor\"\/><\/svg><\/div>\n <h4>Vibration & Thermal-Cycling-Stable Material Support<\/h4>\n <p>Compatible with thermal gap filler formulations engineered to maintain conformal contact under sustained vibration and thermal cycling.<\/p>\n <\/div>\n\n <div class=\"sanco-app-hl-card\">\n <div class=\"sanco-app-hl-icon\"><svg viewBox=\"0 0 24 24\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M12 3 20 8v8l-8 5-8-5V8l8-5Z\" stroke=\"currentColor\" stroke-width=\"2\" stroke-linejoin=\"round\"\/><\/svg><\/div>\n <h4>Inline Battery Pack \/ Power Electronics Assembly Integration<\/h4>\n <p>SMEMA-compatible conveyor integration links SANCO thermal gap filler dispensing equipment directly into pack and module assembly lines between component placement and cold plate mating stations.<\/p>\n <\/div>\n <\/div>\n <\/section>\n\n \n <section class=\"sanco-app-process\">\n <div class=\"sanco-app-process-wrap\">\n <div class=\"sanco-app-sec-head\">\n <span class=\"pill\">Process Guide<\/span>\n <h2>The New Energy Thermal Pad Dispensing Process Step by Step<\/h2>\n <p>Thermal gap filler dispensing must achieve complete, void-free large-area thermal contact while maintaining production throughput. SANCO equipment is calibrated for every stage.<\/p>\n <\/div>\n <div class=\"sanco-process-steps\">\n <div class=\"sanco-process-step\">\n <div class=\"ps-num\">Step 01<\/div>\n <h4>Component \/ Cold Plate Load & Vision Alignment<\/h4>\n <p>Battery cell array or power electronics component is loaded and CCD vision locates the thermal contact area and cold plate references.<\/p>\n <\/div>\n\n <div class=\"sanco-process-step\">\n <div class=\"ps-num\">Step 02<\/div>\n <h4>Thermal Gap Filler Pattern Dispensing<\/h4>\n <p>Liquid gap filler is deposited in a pattern optimised to spread fully across the thermal contact area, compensating for gap variation.<\/p>\n <\/div>\n\n <div class=\"sanco-process-step\">\n <div class=\"ps-num\">Step 03<\/div>\n <h4>Cold Plate \/ Heat Sink Mating & Controlled Compression<\/h4>\n <p>The cold plate or heat sink is mated under controlled compression, spreading the material into a uniform, void-free layer.<\/p>\n <\/div>\n\n <div class=\"sanco-process-step\">\n <div class=\"ps-num\">Step 04<\/div>\n <h4>Cure (If Applicable)<\/h4>\n <p>Cure-in-place gap filler formulations cure per specification to their final thermally conductive state.<\/p>\n <\/div>\n\n <div class=\"sanco-process-step\">\n <div class=\"ps-num\">Step 05<\/div>\n <h4>Thermal Resistance & Gap Fill Verification<\/h4>\n <p>Sample units undergo thermal resistance measurement and gap fill coverage verification against specification.<\/p>\n <\/div>\n <\/div>\n <\/div>\n <\/section>\n\n\n \n <section class=\"sanco-app-materials\">\n <div class=\"sanco-app-materials-wrap\">\n <div class=\"sanco-app-sec-head\">\n <span class=\"pill\">Materials Compatibility<\/span>\n <h2>New Energy Thermal Gap Filler Material Types & SANCO Compatibility<\/h2>\n <p>SANCO dispensing machines handle the liquid thermal gap filler material types used across battery pack and power electronics thermal management.<\/p>\n <\/div>\n <div class=\"sanco-mat-table-scroll\">\n <table class=\"sanco-mat-table\" role=\"table\" aria-label=\"New Energy Thermal Gap Filler Material Types & SANCO Compatibility\">\n <thead>\n <tr>\n <th>Material Type<\/th>\n <th>Viscosity Range<\/th>\n <th>Cure Method<\/th>\n <th>Typical Application<\/th>\n <th>SANCO Compatibility<\/th>\n <\/tr>\n <\/thead>\n <tbody>\n <tr>\n <td><strong>High-Conductivity Silicone Gap Filler<\/strong><\/td>\n <td>10,000 \u2013 60,000 mPa\u00b7s<\/td>\n <td>Non-cure or thermal 60\u201380\u00b0C<\/td>\n <td>General-purpose large-area thermal contact filling for battery cell array to cold plate interfaces<\/td>\n <td><span class=\"tag-rec\">Recommended<\/span><\/td>\n <\/tr>\n <tr>\n <td><strong>Cure-in-Place Thermal Gel<\/strong><\/td>\n <td>5,000 \u2013 40,000 mPa\u00b7s<\/td>\n <td>Thermal 60\u2013100\u00b0C<\/td>\n <td>Vibration-stable thermal interface for applications requiring pump-out resistance<\/td>\n <td><span class=\"tag-rec\">Recommended<\/span><\/td>\n <\/tr>\n <tr>\n <td><strong>Low-Modulus Stress-Absorbing Gap Filler<\/strong><\/td>\n <td>8,000 \u2013 50,000 mPa\u00b7s<\/td>\n <td>Non-cure or thermal 60\u201380\u00b0C<\/td>\n <td>Compliant gap filler accommodating cell swelling and mechanical tolerance variation over service life<\/td>\n <td><span class=\"tag-rec\">Recommended<\/span><\/td>\n <\/tr>\n <tr>\n <td><strong>Flame-Retardant Thermal Gap Filler<\/strong><\/td>\n <td>10,000 \u2013 55,000 mPa\u00b7s<\/td>\n <td>Non-cure or thermal 60\u201380\u00b0C<\/td>\n <td>UL-rated thermal interface supporting battery pack fire-safety specification requirements<\/td>\n <td><span class=\"tag-rec\">Recommended<\/span><\/td>\n <\/tr>\n <tr>\n <td><strong>High-Bond-Line Gap Filler for Large Tolerance Variation<\/strong><\/td>\n <td>15,000 \u2013 70,000 mPa\u00b7s<\/td>\n <td>Non-cure or thermal 60\u201380\u00b0C<\/td>\n <td>Extended gap-fill-range formulation for assemblies with larger manufacturing tolerance stack-up<\/td>\n <td><span class=\"tag-rec\">Recommended<\/span><\/td>\n <\/tr>\n <\/tbody>\n <\/table>\n <\/div>\n <\/div>\n <\/section>\n\n \n <section class=\"sanco-app-faq\">\n <div class=\"sanco-app-faq-wrap\">\n <div class=\"sanco-app-sec-head\">\n <span class=\"pill\">FAQ<\/span>\n <h2>Frequently Asked Questions<\/h2>\n <\/div>\n <div class=\"sanco-faq-item\">\n <h4>How does SANCO compensate for gap variation across large battery pack assemblies?<\/h4>\n <p>SANCO dispensing volume is programmable per zone across the thermal contact area, allowing the dispensing process to compensate for manufacturing tolerance stack-up and gap variation that occurs across large cell array or module assemblies. Contact our <a href='https:\/\/www.sancofd.com\/contact\/'>application engineers<\/a> to review gap compensation strategy for your assembly design.<\/p>\n <\/div>\n\n <div class=\"sanco-faq-item\">\n <h4>What throughput can SANCO achieve for high-volume battery pack thermal gap filler dispensing?<\/h4>\n <p>SANCO high-throughput material handling and dispensing pump configurations are selected to match the elevated material volumes and cycle times typical of battery pack and power electronics production lines. Contact our <a href='https:\/\/www.sancofd.com\/contact\/'>application engineers<\/a> for throughput specifications matched to your production target.<\/p>\n <\/div>\n\n <div class=\"sanco-faq-item\">\n <h4>Can SANCO equipment replace pre-cut thermal pads with liquid-dispensed gap filler?<\/h4>\n <p>Yes. SANCO precision pattern dispensing is specifically suited to replacing pre-cut thermal pad SKUs with liquid-dispensed gap filler, eliminating pad inventory complexity while achieving more consistent, void-free thermal contact that automatically compensates for surface irregularity.<\/p>\n <\/div>\n\n <div class=\"sanco-faq-item\">\n <h4>Does SANCO support flame-retardant thermal gap filler for battery safety requirements?<\/h4>\n <p>Yes. SANCO dispensing platforms handle UL-rated, flame-retardant thermal gap filler formulations that support the fire-safety specification requirements common to battery pack thermal management applications.<\/p>\n <\/div>\n\n <div class=\"sanco-faq-item\">\n <h4>How does SANCO help optimize thermal gap filler material cost at production volume?<\/h4>\n <p>Precise volumetric dosing minimises material over-application relative to the actual gap at each contact point, directly supporting material cost control at the production volumes typical of battery pack and power electronics manufacturing.<\/p>\n <\/div>\n\n <div class=\"sanco-faq-item\">\n <h4>Where can I learn about other new energy dispensing applications?<\/h4>\n <p>Visit our <a href='https:\/\/www.sancofd.com\/application\/'>Applications section<\/a> for guides covering battery module potting, cell-to-pack bonding and inverter encapsulation. For equipment specifications, see our <a href='https:\/\/www.sancofd.com\/desktop-visual\/'>dispensing machine product pages<\/a>.<\/p>\n <\/div>\n <\/div>\n <\/section>\n\n<\/div>\n\n<\/body>\n<\/html>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a836fb9 elementor-widget elementor-widget-html\" data-id=\"a836fb9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t\r\n<link href=\"https:\/\/fonts.googleapis.com\/css2?family=Inter:wght@400;500;600;700;800&display=swap\" rel=\"stylesheet\">\r\n\r\n<style>\r\n\/* ===== CTA SECTION ===== *\/\r\n.sanco-cta-wrap {\r\n font-family: 'Inter', -apple-system, BlinkMacSystemFont, sans-serif;\r\n background: #ffffff;\r\n position: relative;\r\n overflow: hidden;\r\n padding: 80px 24px;\r\n text-align: center;\r\n}\r\n\r\n\/* soft color accent blobs *\/\r\n.sanco-cta-wrap::after {\r\n content: '';\r\n position: absolute;\r\n top: -140px;\r\n right: -120px;\r\n width: 480px;\r\n height: 480px;\r\n border-radius: 50%;\r\n background: radial-gradient(circle, rgba(37,99,235,0.55) 0%, rgba(37,99,235,0.28) 40%, rgba(37,99,235,0) 72%);\r\n pointer-events: none;\r\n}\r\n\r\n\/* accent blob, bottom-left \u2014 a second hue for contrast *\/\r\n.sanco-cta-wrap::before {\r\n content: '';\r\n position: absolute;\r\n bottom: -160px;\r\n left: -130px;\r\n width: 420px;\r\n height: 420px;\r\n border-radius: 50%;\r\n background: radial-gradient(circle, rgba(6,182,212,0.45) 0%, rgba(6,182,212,0.22) 40%, rgba(6,182,212,0) 72%);\r\n pointer-events: none;\r\n}\r\n\r\n.sanco-cta-inner {\r\n position: relative;\r\n z-index: 1;\r\n max-width: 680px;\r\n margin: 0 auto;\r\n}\r\n\r\n.sanco-cta-inner h2 {\r\n font-size: clamp(26px, 4vw, 42px);\r\n font-weight: 800;\r\n color: #0a1628;\r\n margin: 0 0 14px;\r\n line-height: 1.2;\r\n letter-spacing: -0.5px;\r\n}\r\n\r\n.sanco-cta-inner p {\r\n font-size: clamp(14px, 1.8vw, 17px);\r\n color: #5a6472;\r\n margin: 0 auto 36px;\r\n max-width: 480px;\r\n line-height: 1.7;\r\n}\r\n\r\n.sanco-cta-btns {\r\n display: flex;\r\n gap: 14px;\r\n justify-content: center;\r\n flex-wrap: wrap;\r\n}\r\n\r\n.sanco-btn-primary {\r\n display: inline-flex;\r\n align-items: center;\r\n gap: 8px;\r\n background: #2563eb;\r\n color: #fff;\r\n font-family: inherit;\r\n font-size: 15px;\r\n font-weight: 700;\r\n padding: 14px 30px;\r\n border-radius: 10px;\r\n border: none;\r\n cursor: pointer;\r\n transition: background 0.2s, transform 0.2s, box-shadow 0.2s;\r\n text-decoration: none;\r\n letter-spacing: 0.1px;\r\n}\r\n.sanco-btn-primary:hover {\r\n background: #1d4ed8;\r\n transform: translateY(-2px);\r\n box-shadow: 0 8px 24px rgba(37,99,235,0.3);\r\n}\r\n\r\n.sanco-btn-secondary {\r\n display: inline-flex;\r\n align-items: center;\r\n gap: 8px;\r\n background: transparent;\r\n color: #0a1628;\r\n font-family: inherit;\r\n font-size: 15px;\r\n font-weight: 600;\r\n padding: 14px 30px;\r\n border-radius: 10px;\r\n border: 1.5px solid #dbe0e8;\r\n cursor: pointer;\r\n transition: border-color 0.2s, color 0.2s, background 0.2s;\r\n text-decoration: none;\r\n letter-spacing: 0.1px;\r\n}\r\n.sanco-btn-secondary:hover {\r\n border-color: #2563eb;\r\n color: #2563eb;\r\n background: rgba(37,99,235,0.04);\r\n}\r\n\r\n\/* ===== MODAL OVERLAY ===== *\/\r\n.sanco-modal-overlay {\r\n display: none;\r\n position: fixed;\r\n inset: 0;\r\n background: rgba(5, 10, 22, 0.75);\r\n backdrop-filter: blur(4px);\r\n z-index: 99999;\r\n align-items: center;\r\n justify-content: center;\r\n padding: 20px;\r\n animation: sanco-fade-in 0.2s ease;\r\n}\r\n.sanco-modal-overlay.active {\r\n display: flex;\r\n}\r\n\r\n@keyframes sanco-fade-in {\r\n from { opacity: 0; 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height: 20px; stroke-width: 3; }\r\n\r\n.sanco-modal-body {\r\n padding: 28px 32px 32px;\r\n}\r\n\r\n\/* ===== FORM STYLES ===== *\/\r\n.sanco-form-row {\r\n display: grid;\r\n grid-template-columns: 1fr 1fr;\r\n gap: 14px;\r\n}\r\n\r\n.sanco-form-group {\r\n margin-bottom: 16px;\r\n}\r\n\r\n.sanco-form-group label {\r\n display: block;\r\n font-size: 13px;\r\n font-weight: 600;\r\n color: #0a1628;\r\n margin-bottom: 7px;\r\n letter-spacing: 0.1px;\r\n}\r\n\r\n.sanco-form-group label .req {\r\n color: #ef4444;\r\n margin-left: 2px;\r\n}\r\n\r\n.sanco-form-group input,\r\n.sanco-form-group select,\r\n.sanco-form-group textarea {\r\n width: 100%;\r\n padding: 12px 14px;\r\n background: #f8fafc;\r\n border: 1.5px solid #e5e7eb;\r\n border-radius: 10px;\r\n font-size: 14px;\r\n color: #0a1628;\r\n font-family: inherit;\r\n transition: border-color 0.2s, box-shadow 0.2s, background 0.2s;\r\n box-sizing: border-box;\r\n appearance: none;\r\n}\r\n\r\n.sanco-form-group input::placeholder,\r\n.sanco-form-group textarea::placeholder { color: #b0b8c4; }\r\n\r\n.sanco-form-group input:focus,\r\n.sanco-form-group select:focus,\r\n.sanco-form-group textarea:focus {\r\n outline: none;\r\n border-color: #2563eb;\r\n background: #fff;\r\n box-shadow: 0 0 0 3px rgba(37,99,235,0.12);\r\n}\r\n\r\n.sanco-form-group select {\r\n background-image: url(\"data:image\/svg+xml,%3Csvg xmlns='http:\/\/www.w3.org\/2000\/svg' width='16' height='16' viewBox='0 0 24 24' fill='none' stroke='%236b7280' stroke-width='2'%3E%3Cpath d='M6 9l6 6 6-6'\/%3E%3C\/svg%3E\");\r\n background-repeat: no-repeat;\r\n background-position: right 12px center;\r\n background-color: #f8fafc;\r\n cursor: pointer;\r\n}\r\n\r\n.sanco-form-group textarea {\r\n min-height: 100px;\r\n resize: vertical;\r\n}\r\n\r\n\/* honeypot *\/\r\n.sanco-hp { position: absolute; left: -9999px; opacity: 0; pointer-events: none; }\r\n\r\n.sanco-submit-btn {\r\n width: 100%;\r\n padding: 15px;\r\n background: linear-gradient(135deg, #0a1628 0%, #1d4ed8 100%);\r\n color: #fff;\r\n border: none;\r\n border-radius: 12px;\r\n font-size: 16px;\r\n font-weight: 700;\r\n font-family: inherit;\r\n cursor: pointer;\r\n display: flex;\r\n align-items: center;\r\n justify-content: center;\r\n gap: 10px;\r\n margin-top: 6px;\r\n transition: opacity 0.2s, transform 0.2s, box-shadow 0.2s;\r\n letter-spacing: 0.1px;\r\n}\r\n.sanco-submit-btn:hover {\r\n opacity: 0.92;\r\n transform: translateY(-1px);\r\n box-shadow: 0 8px 20px rgba(10,22,40,0.3);\r\n}\r\n.sanco-submit-btn svg { width: 18px; height: 18px; }\r\n\r\n.sanco-privacy {\r\n display: flex;\r\n align-items: flex-start;\r\n gap: 10px;\r\n margin-top: 18px;\r\n padding: 12px 14px;\r\n background: #f8fafc;\r\n border-radius: 10px;\r\n}\r\n.sanco-privacy svg { width: 16px; height: 16px; color: #9ca3af; flex-shrink: 0; margin-top: 2px; }\r\n.sanco-privacy span { font-size: 12px; color: #6b7280; line-height: 1.5; }\r\n\r\n\/* messages *\/\r\n.sanco-msg {\r\n display: none;\r\n align-items: center;\r\n gap: 10px;\r\n padding: 13px 16px;\r\n border-radius: 10px;\r\n font-size: 14px;\r\n margin-bottom: 18px;\r\n}\r\n.sanco-msg.show { display: flex; }\r\n.sanco-msg.error { background: #fef2f2; border: 1px solid #fecaca; color: #dc2626; }\r\n.sanco-msg.success{ background: #f0fdf4; border: 1px solid #bbf7d0; color: #16a34a; }\r\n.sanco-msg svg { width: 18px; height: 18px; flex-shrink: 0; }\r\n\r\n\/* ===== RESPONSIVE ===== *\/\r\n@media (max-width: 520px) {\r\n .sanco-form-row { grid-template-columns: 1fr; }\r\n .sanco-modal-body { padding: 22px 20px 28px; }\r\n .sanco-modal-header { padding: 22px 20px 18px; }\r\n}\r\n<\/style>\r\n\r\n\r\n<div class=\"sanco-cta-wrap\">\r\n <div class=\"sanco-cta-inner\">\r\n <h2>Ready to Optimize Your Production?<\/h2>\r\n <p>Talk to our engineers about a dispensing or coating solution tailored to your consumer electronics line.<\/p>\r\n <div class=\"sanco-cta-btns\">\r\n <button class=\"sanco-btn-primary\" onclick=\"sancoOpenModal()\">\r\n <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"16\" height=\"16\" fill=\"none\" viewBox=\"0 0 24 24\" stroke=\"currentColor\" stroke-width=\"2.5\"><path stroke-linecap=\"round\" stroke-linejoin=\"round\" d=\"M9 5H7a2 2 0 00-2 2v12a2 2 0 002 2h10a2 2 0 002-2V7a2 2 0 00-2-2h-2M9 5a2 2 0 002 2h2a2 2 0 002-2M9 5a2 2 0 012-2h2a2 2 0 012 2\"\/><\/svg>\r\n Get a Quote\r\n <\/button>\r\n <a class=\"sanco-btn-secondary\" href=\"https:\/\/www.sancofd.com\/product\/\" target=\"_blank\" rel=\"noopener\">\r\n <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"16\" height=\"16\" fill=\"none\" viewBox=\"0 0 24 24\" stroke=\"currentColor\" stroke-width=\"2.5\"><path stroke-linecap=\"round\" stroke-linejoin=\"round\" d=\"M4 6h16M4 10h16M4 14h10\"\/><\/svg>\r\n View Products\r\n <\/a>\r\n <\/div>\r\n <\/div>\r\n<\/div>\r\n\r\n\r\n<div class=\"sanco-modal-overlay\" id=\"sancoModal\" onclick=\"sancoCloseOnBg(event)\">\r\n <div class=\"sanco-modal\" role=\"dialog\" aria-modal=\"true\" aria-labelledby=\"sancoModalTitle\">\r\n\r\n <div class=\"sanco-modal-header\">\r\n <h3 id=\"sancoModalTitle\">Request a Quote<\/h3>\r\n <p>Our team will respond within 24 hours.<\/p>\r\n <button class=\"sanco-modal-close\" onclick=\"sancoCloseModal()\" aria-label=\"Close\">\r\n <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"none\" viewBox=\"0 0 24 24\" stroke=\"currentColor\" stroke-width=\"2.5\"><path stroke-linecap=\"round\" stroke-linejoin=\"round\" d=\"M6 18L18 6M6 6l12 12\"\/><\/svg>\r\n <\/button>\r\n <\/div>\r\n\r\n <div class=\"sanco-modal-body\">\r\n\r\n <div class=\"sanco-msg error\" id=\"sancoError\">\r\n <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"none\" viewBox=\"0 0 24 24\" stroke=\"currentColor\" stroke-width=\"2\"><path stroke-linecap=\"round\" stroke-linejoin=\"round\" d=\"M12 8v4m0 4h.01M21 12a9 9 0 11-18 0 9 9 0 0118 0z\"\/><\/svg>\r\n <span id=\"sancoErrorText\"><\/span>\r\n <\/div>\r\n\r\n <div class=\"sanco-msg success\" id=\"sancoSuccess\">\r\n <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"none\" viewBox=\"0 0 24 24\" stroke=\"currentColor\" stroke-width=\"2\"><path stroke-linecap=\"round\" stroke-linejoin=\"round\" d=\"M5 13l4 4L19 7\"\/><\/svg>\r\n <span>Thank you! Your message has been sent. We'll be in touch within 24 hours.<\/span>\r\n <\/div>\r\n\r\n <form id=\"sancoContactForm\" action=\"https:\/\/api.form-data.com\/f\/FnvziDiv8iiDZg\" method=\"post\" target=\"_blank\">\r\n\r\n \r\n <div class=\"sanco-hp\" aria-hidden=\"true\">\r\n <input type=\"text\" name=\"website\" id=\"sancoHp\" tabindex=\"-1\" autocomplete=\"off\">\r\n <\/div>\r\n\r\n <div class=\"sanco-form-row\">\r\n <div class=\"sanco-form-group\">\r\n <label for=\"sancoName\">Full Name <span class=\"req\">*<\/span><\/label>\r\n <input type=\"text\" id=\"sancoName\" name=\"name\" placeholder=\"Your name\" required>\r\n <\/div>\r\n <div class=\"sanco-form-group\">\r\n <label for=\"sancoCompany\">Company<\/label>\r\n <input type=\"text\" id=\"sancoCompany\" name=\"company\" placeholder=\"Company name\">\r\n <\/div>\r\n <\/div>\r\n\r\n <div class=\"sanco-form-row\">\r\n <div class=\"sanco-form-group\">\r\n <label for=\"sancoEmail\">Email Address <span class=\"req\">*<\/span><\/label>\r\n <input type=\"email\" id=\"sancoEmail\" name=\"email\" placeholder=\"your@email.com\" required>\r\n <\/div>\r\n <div class=\"sanco-form-group\">\r\n <label for=\"sancoPhone\">Phone \/ WhatsApp<\/label>\r\n <input type=\"tel\" id=\"sancoPhone\" name=\"phone\" placeholder=\"+1 234 567 890\">\r\n <\/div>\r\n <\/div>\r\n\r\n <div class=\"sanco-form-group\">\r\n <label for=\"sancoInquiry\">Inquiry Type<\/label>\r\n <select id=\"sancoInquiry\" name=\"inquiry\">\r\n <option value=\"\">Select an option<\/option>\r\n <option value=\"quote\">Request a Quote<\/option>\r\n <option value=\"product\">Product Inquiry<\/option>\r\n <option value=\"support\">Technical Support<\/option>\r\n <option value=\"partnership\">Partnership<\/option>\r\n <option value=\"other\">Other<\/option>\r\n <\/select>\r\n <\/div>\r\n\r\n <div class=\"sanco-form-group\">\r\n <label for=\"sancoMessage\">Message <span class=\"req\">*<\/span><\/label>\r\n <textarea id=\"sancoMessage\" name=\"message\" placeholder=\"Please let us know the model you're interested in and estimated quantity.\" required><\/textarea>\r\n <\/div>\r\n\r\n <button type=\"submit\" class=\"sanco-submit-btn\" id=\"sancoSubmitBtn\">\r\n <span>Send Enquiry<\/span>\r\n <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"none\" viewBox=\"0 0 24 24\" stroke=\"currentColor\" stroke-width=\"2.5\"><path stroke-linecap=\"round\" stroke-linejoin=\"round\" d=\"M14 5l7 7m0 0l-7 7m7-7H3\"\/><\/svg>\r\n <\/button>\r\n\r\n <div class=\"sanco-privacy\">\r\n <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" fill=\"none\" viewBox=\"0 0 24 24\" stroke=\"currentColor\" stroke-width=\"2\"><path stroke-linecap=\"round\" stroke-linejoin=\"round\" d=\"M12 15v2m-6 4h12a2 2 0 002-2v-6a2 2 0 00-2-2H6a2 2 0 00-2 2v6a2 2 0 002 2zm10-10V7a4 4 0 00-8 0v4h8z\"\/><\/svg>\r\n <span>Your information is secure and will never be shared with third parties.<\/span>\r\n <\/div>\r\n\r\n <\/form>\r\n <\/div>\r\n <\/div>\r\n<\/div>\r\n\r\n<script>\r\n(function() {\r\n var loadTime = Date.now();\r\n\r\n window.sancoOpenModal = function() {\r\n document.getElementById('sancoModal').classList.add('active');\r\n document.body.style.overflow = 'hidden';\r\n };\r\n\r\n window.sancoCloseModal = function() {\r\n document.getElementById('sancoModal').classList.remove('active');\r\n document.body.style.overflow = '';\r\n };\r\n\r\n window.sancoCloseOnBg = function(e) {\r\n if (e.target === document.getElementById('sancoModal')) sancoCloseModal();\r\n };\r\n\r\n \/\/ Esc key\r\n document.addEventListener('keydown', function(e) {\r\n if (e.key === 'Escape') sancoCloseModal();\r\n });\r\n\r\n \/\/ Form submit\r\n document.getElementById('sancoContactForm').addEventListener('submit', function(e) {\r\n var err = document.getElementById('sancoError');\r\n var suc = document.getElementById('sancoSuccess');\r\n var errTxt = document.getElementById('sancoErrorText');\r\n\r\n err.classList.remove('show');\r\n suc.classList.remove('show');\r\n\r\n \/\/ Honeypot\r\n if (document.getElementById('sancoHp').value) {\r\n e.preventDefault();\r\n errTxt.textContent = 'Bot detected. Please try again.';\r\n err.classList.add('show');\r\n return;\r\n }\r\n\r\n \/\/ Time check\r\n if ((Date.now() - loadTime) \/ 1000 < 3) {\r\n e.preventDefault();\r\n errTxt.textContent = 'Please take a moment to fill in the form.';\r\n err.classList.add('show');\r\n return;\r\n }\r\n\r\n \/\/ Email\r\n var email = document.getElementById('sancoEmail').value;\r\n if (!\/^[^\\s@]+@[^\\s@]+\\.[^\\s@]+$\/.test(email)) {\r\n e.preventDefault();\r\n errTxt.textContent = 'Please enter a valid email address.';\r\n err.classList.add('show');\r\n return;\r\n }\r\n\r\n suc.classList.add('show');\r\n });\r\n})();\r\n<\/script>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Thermal Pad Dispensing | SANCO New Energy \u00b7 Applications Thermal Pad Dispensing Precision thermal gap filler dispensing for battery pack and power electronics thermal management \u2014 replacing pre-cut thermal pads with consistent, void-free liquid-dispensed thermal interfaces. Home \u203a Applications \u203a New Energy \u203a Thermal Pad Dispensing Industry Overview Precision Liquid Thermal Gap Filler Dispensing Replacing […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-7108","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/pages\/7108","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/comments?post=7108"}],"version-history":[{"count":6,"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/pages\/7108\/revisions"}],"predecessor-version":[{"id":7421,"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/pages\/7108\/revisions\/7421"}],"wp:attachment":[{"href":"https:\/\/www.sancofd.com\/th\/wp-json\/wp\/v2\/media?parent=7108"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}