Reflow Equipment
Lead-Free Hot Air Reflow Oven
Advanced reflow system with multi-zone heating technology for superior lead-free PCB assembly and thermal profiling.
Product Description
The Lead-Free Hot Air Reflow Oven is an advanced thermal processing system engineered for high-precision PCB assembly. With 95% recyclability and reinforced design to prevent deformation, this oven ensures consistent soldering quality while maintaining environmental standards.
Featuring 8-12 independently controlled heating zones, the system enables precise thermal profiling for complex lead-free soldering processes. The dual-rail conveyor system driven by stepper motors with chain guards ensures smooth PCB transport with minimal vibration.
Advanced cooling technology with forced air and water cooling options reduces thermal loss and improves flux reclamation. The sealed oven chamber maintains levels as low as 150 ppm, optimizing the lead-free soldering environment while reducing consumption to 20-22m³/h.
Technical Highlights
Industry-leading specifications for precision reflow soldering
Temperature control accuracy on PCB
Approximate heating time
Minimum oxygen level achievable
Power supply configuration
Standard communication protocol
Environmentally sustainable design
Key Features
Advanced engineering for superior lead-free PCB assembly
High Material Recyclability
95% of reflow oven materials can be recycled, ensuring environmental sustainability and cost efficiency.
Reinforced No-Deformation Design
Special loading bracket ensures no deforming or board jamming occurs during operation.
Multi-Zone Heating System
8-12 heating zones with 3110mm-3862mm heating length for precise thermal profiling.
Advanced Cooling Configuration
New cooling system design with forced air/water options to reduce thermal loss and improve flux reclamation.
Precision Temperature Control
PID closed-loop control with SSR driving achieves ±1°C accuracy on PCB (±1.5°C RM board test standard).
Intelligent Control System
Windows-based system with fault alarms, process data storage, and intuitive menu display.
Sealed Oven Protection
Fully sealed design prevents N2 and O2 loss, maintaining atmosphere efficiency.
Automatic Width Adjustment
Ball screw-driven mechanism ensures conveyor rails remain parallel with stable, precise positioning.
Stable Conveyor System
Double stepper motor-driven chain with stainless steel structure and durable guard protection.
Durable Track Construction
Special aluminum alloy track with stainless steel chain ensures long service life and reliability.
Small Circulation Structure
Alcoa Gold Nano hard oxidation coating on recirculating plate structure for superior performance.
Ultra-Low Consumption
Oxygen concentration as low as 150 ppm with consumption of only 20-22m³/h.
PCB Auto-Lubrication System
Integrated auto-lubrication for smooth PCB transport and reduced maintenance requirements.
SMEMA Communication Interface
Standard interface for seamless integration into automated production lines.
Network Communication Port
Supports communication with other devices and MES systems through network connectivity.
MES System Integration
Optional MES system compatibility available based on customer production requirements.
Specification
Complete technical specifications for all model variants.
| Model | SC-800 | SC-1000 | SC-800D | SC-1000D |
|---|---|---|---|---|
| Heating system | ||||
| Number of heating zone | Top 8/Bottom8 | Top 10/Bottom10 | Top 8/Bottom8 | Top 10/Bottom10 |
| Length of heating zone | 3110mm | 3892mm | 3110mm | 3892mm |
| Number of cooling zone | Up 2(Cool air conversion) | |||
| Exhaust volume | 10m³/min2(Exhaust) | |||
| Conveyor system | ||||
| Max. width of PCB | 400mm(Option450mm) | 250*2 | ||
| Conveyor direction | L→R(Option:R→L) | |||
| Fixed rail side | Front rail fixed (Option:Rear rail fixed) |
Front and rear fixed ,2central rail adjustable | ||
| Conveyor height | 900+20mm | |||
| PCB transmission agent | Chain+Mesh | |||
| PCB top height | Top 30mm/Bottom 25mm | |||
| Conveyor speed range | 300-2000mm/Min | |||
| Control system | ||||
| Power | 3 phase,380V 50/60Hz(Optional:3 phase,220V 50/60Hz) | |||
| Total power | 64KW | 80KW | 70KW | 85KW |
| Startup power | 32KW | 36KW | 32KW | 38KW |
| Normal consumption | 10KW | 11KW | 11KW | 12KW |
| Warming time | Approx.30min | Approx.35min | ||
| Warming time | Room temp.~300°C | |||
| Temp.control method | PID Close Loop Control+SSR Driving | |||
| Temp.control precision | ± 1°C | |||
| Temp.deviation PCB | ± 1.5°C | |||
| Data storage | Process data and status storage | |||
| Abnormal alarm | Abnormal temp.(Extra-high/Extra-lowtemp.) | |||
| Tri color | Yellow warning,Green normal,Red abnormal | |||
| General | ||||
| Dimension(LxWxH) | 5225 x1430 x1530mm | 6005x1430x1530mm | 5225x1680x1530mm | 6005x1680x1530mm |
| Weight | Approx.2300kg | Approx.2615kg | Approx.2645kg | Approx.3050kg |
| Color | Computer Grey | |||
| Rectifying plate texture of material | Galvanized sheet | |||
| Options | ||||
| Dual-rail conveyor | Daul line with "D" ,rail 1.3 or 1.4 fixed,Max.PCB is 250x250mm | |||
