Wave soldering remains one of the most critical process steps in through-hole and mixed-technology PCB assembly. Getting it right — consistent solder joint quality, stable thermal profile, minimal defects — requires not just the right machine, but the right configuration for the board type, production volume, and factory environment. This case documents an installation of Sanco’s ISC-450 Lead-Free Dual Wave Soldering Machine at an electronics manufacturer in India, along with the curing oven configuration that completed their production line.
Customer Background
| Item | Details |
|---|---|
| Location | India |
| Industry | Electronics manufacturing — PCB assembly, through-hole and mixed-technology |
| Equipment Selected | ISC-450 Lead-Free Dual Wave Soldering Machine + Curing Oven |
| Goal | Stable lead-free soldering with consistent thermal profile, reduced defects, and easy maintenance |
Equipment Selected: ISC-450 Lead-Free Dual Wave Soldering Machine
The ISC-450 is Sanco’s lead-free dual wave soldering platform, designed for stable, high-reliability soldering on PCB assemblies requiring precise thermal control and consistent wave contact. The customer selected this model based on its modular structure, advanced airflow management, and built-in process simulation capability — features that reduce setup time and make daily maintenance straightforward for their engineering team.
Key Features of the ISC-450
Modular Structure System
| Feature | Benefit |
|---|---|
| Modular structure design | Easy to clean and maintain; modules can be accessed independently without full disassembly |
| Return air interface design | Prevents surrounding air interference — maintains stable thermal environment inside the machine |
| Long-life high-performance hot air motor | Reliable airflow output over extended production cycles — reduces motor replacement frequency |
| Speed recovery converter control | Maintains consistent air speed even after load changes — more stable process conditions |
| Adjustable wind speed | Operators can fine-tune airflow to suit different board types and thermal requirements |
Mechanical Structure System
| Module | Feature | Benefit |
|---|---|---|
| Central Support System | Independent adjustable central support; no metal snags; optional configuration | Reduces PCB board deformation caused by heat during the soldering process |
| Transmission System | Special adjustable-width design; alignment chain for accurate positioning | Stable PCB transport through the machine; precise positioning at each process stage |
Process Control & Simulation
| Function | Benefit |
|---|---|
| Built-in temperature profile test function | Engineers can verify thermal curve before production — reduces trial runs |
| Virtual simulation function | Simulate process parameters without running the machine — saves setup time |
| High-stability control system | Industrial-grade reliability; consistent output across long production runs |
Curing Oven: Completing the Production Line
Alongside the wave soldering machine, the customer’s line also required curing equipment for conformal coating and adhesive processes. Sanco’s curing oven range covers UV, IR, hot air, and UV LED processes — each suited to different materials and production speeds.
| Curing Equipment | Main Application | Features |
|---|---|---|
| UV Curing Oven | UV glue and UV conformal coating curing | Fast curing speed, suitable for high-efficiency production |
| IR Curing Oven | Coating heating, preheating, and drying | Uniform temperature distribution, suitable for various coating materials |
| Hot Wind Curing Oven | Drying of conformal coating, paint, and adhesive materials | Suitable for continuous inline production |
| UV LED Curing Oven | Energy-saving UV curing | Low energy consumption, long service life, easy maintenance |
| Lead-Free Hot Air Reflow Oven | SMT reflow soldering process | Precise temperature zone control, compatible with lead-free solder paste |
On-Site Installation & After-Sales Support
Sanco’s engineering team completed the full on-site installation, machine commissioning, process parameter setup, and operator training at the customer’s facility in India. The handover included thermal profile verification and a full production trial run to confirm solder joint quality before sign-off.
24/7 Online Engineer Support: After every delivery, Sanco provides round-the-clock online engineering support. Our technical team is available 24 hours a day to assist with process questions, parameter adjustments, and troubleshooting — keeping your production line running with minimal downtime.
For manufacturers looking to build or upgrade a complete SMT or through-hole assembly line, Sanco provides equipment across the full process — from conformal coating machines and dispensing machines to curing ovens and peripheral automation. Contact our engineering team to discuss your production requirements.
